Here we're cutting the 0.040" 2024 T3 AlClad aluminum for the rear street-side lower panel replacement. Our previous panel was really beat up and rather than putting all the time on an English wheel to straighten it out, we elected to just replace the panel. This one is a little thicker compared to the original panel that was 0.032" thickness. After making a template from the old panel with cardboard, we marked up our panel and got to work! Here I'm using the Harbor Freight 18 gauge, 3.5 amp heavy duty metal shears. They cut through the aluminum like butter.

You’ll see below, we also gave the front a little test polish. Through all of that dirt, grime, and oxidation, a beautiful reflective metal was available. I can’t wait until we can polish the whole Airstream.